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The Dual Zone
Evaporator Control System

The CooLogic by BMIL (Dual Zone Evaporator Control System) Specifications:
(REVISION B. 6/15/03)


  1. Physical
  2. Inputs
  3. Outputs
  4. User Interface - Audio Visual
  5. Operational
  6. Faceplate

1         Physical

            1.1        Enclosure, mounting hardware

                         1.1.1         8.1” W x 12.4” H x 3.1” D.

            1.2        Operating Environment

                         1.2.1         45°F - 120°F. 30% - 95% relative humidity, non-condensing.

            1.3        Membrane – Overlay.

                         1.3.1         Overlay artwork drafted and is waiting for approval from BMIL.

2         Inputs

            2.1         Power

                         2.1.1         95VAC to 240VAC Universal Power, 50/60 Hz, 2 Amps.

            2.2         Thermistor NTC Sensor with 20 feet cable. Qty (2).

            2.3         Inputs

                         2.3.1         Temperature Sensor Input. Qty (2). Accepts thermistor NTC Sensor with 20 feet cable.

                         2.3.2         Door Alarm Input. Qty (2).

                                          2.3.2.1         OPEN signal – Door Closed.

                                          2.3.2.2         CLOSED signal – Door Open.

                                          2.3.2.3         Activates a timer when door indicates OPEN. Timer duration is user settable. When timer
                                                             expires, activate on board Alarm LED, on board Alarm BEEPER, and System Alarm Relays.

                                          2.3.2.4         Auto Clear Alarm when door closed.

               2.3.3         Defrost Termination Sensor Input. Qty (2).

                                          2.3.3.1         Accepts thermistor NTC sensor with 20 feet cable or Snap-on thermodisc.

                                          2.3.3.2         When System is in defrost, the heater defrost cycle will be terminated when the Termination
                                                             Sensor temperature reaches its set point or the thermo disc is closed. The temperature set
                                                             point is user adjustable.

                                          2.3.3.3         When System is in refrigeration and the Termination Sensor temperature is higher than its set
                                                             point or the thermo disc is closed for more than 60 minutes – Activate system alarm.

                         2.3.4          Sherlock Leak Sensor Input. Qty (2). Accepts Sherlock CMOS Sensor or Infrared Sensor.

            2.4         User Interface, (5) Momentary Micro-Push Buttons.

                         2.4.1          UP / DOWN – Scroll through menus, sub-menus and to set operating parameters.

                         2.4.2         SET (Select) – Execute the selected function and to access programming settings.

                         2.4.3         EXIT - to exit current menu, sub menu and abort any changes.

                         2.4.4         CLEAR / SILENCE ALARM - to silence and/or clear an active alarm.

3         Outputs

            3.1         Relay Outputs.

                         3.1.1         General

                                          3.1.1.1         Pilot Duty Relay.

                                                             3.1.1.1.1     1 Form C, SPDT, 8 amp @ 250VAC Resistive, 6.3 amp @ 250VAC Inductive.

                                                             3.1.1.1.2     3.15 Amp fuse in series with common contact.

                                                             3.1.1.1.3     Electrical noise suppression device on N.O. contact.

                                                             3.1.1.1.4     Visual LED on each relay.

                                                             3.1.1.1.5     All outputs utilize screw terminals

                                          3.1.1.2         High amperage relay.

                                                             3.1.1.2.1     1 Form A, DPST, 30 amp @ 250VAC Resistive.

                                                             3.1.1.2.2     All outputs utilize screw terminals.

                         3.1.2         Liquid Line Solenoid Relays. Qty (2).

                                          3.1.2.1         Pilot Duty Relay.

                                          3.1.2.2         To Operate LLS valve.

                                          3.1.2.3         Configurable for either NO or NC valve.

                                          3.1.2.4         To OPEN valve when cooling is active. To CLOSE valve when cooling is not active, in Pump
                                                             Down, in Defrost.

                         3.1.3         Evaporator Fan Relay. Qty (2).

                                          3.1.3.1         High Amperage Relay.

                                          3.1.3.2         To operate Evaporator Fans Directly.

                                          3.1.3.3         To CLOSE when fan is active. To OPEN when fan is not active, in Defrost, in Fans Start Delay.

                                          3.1.3.4         To activate upon controller activation.

                         3.1.4         Defrost Relays. Qty (2).

                                          3.1.4.1         High Amperage Relay.

                                          3.1.4.2         To operate Electric Defrost Coils Directly.

                                          3.1.4.3         To CLOSE when in Defrost. To OPEN when not in Defrost.

                         3.1.5     Alarm Relay. Qty (6).

                                          3.1.5.1         Pilot Duty.

                                          3.1.5.2         System Alarm Relays energized during normal operations.

                                          3.1.5.3         System Alarm Relays de-energized during alarm conditions. Loss of power will indicate an
                                                             alarm condition.

                                          3.1.5.4         Dry-Contact.

                                          3.1.5.5         Alarm Assignments.

                                                             3.1.5.5.1     System Alarm, non-silenceable. Qty (1)

                                                             3.1.5.5.2     System Alarm, Silenceable. Qty (1)

                                                             3.1.5.5.3     Leak Detection Level 1, Non-Silenceable. Qty (1)

                                                             3.1.5.5.4     Leak Detection Level 1, Silenceable. Qty (1)

                                                             3.1.5.5.5     Leak Detection Level 2, Non-Silenceable. Qty (1)

                                                             3.1.5.5.6     Leak Detection Level 2, Silenceable. Qty (1)

            3.2         Communications (Optional).

                         3.2.1         RS485 hardware and firmware.

                         3.2.2         “Compak” communication adapter (One per site).

                         3.2.3         "Gencom" Local / Remote Communications Software.

                         3.2.4         Modem for Remote Communications (One per site).

4         User Interface - Audio Visual.

            4.1         Display.

                         4.1.1         2 x 16 Characters LCD.

                         4.1.2         Yellow Back Light.

                         4.1.3         Indications (Normal Mode).

                                          4.1.3.1         Current Temperature.

                                          4.1.3.2         Current Leak Detection Levels.

                                          4.1.3.3         Current Control Status.

            4.2         Status LEDs

                         4.2.1         System #1 Liquid Solenoid Open, Cooling Mode – Green.

                         4.2.2         System #2 Liquid Solenoid Open, Cooling Mode – Green.

                         4.2.3         System #1 Fan On – Green.

                         4.2.4         System #2 Fan On – Green.

                         4.2.5         System #1 In Defrost – Green.

                         4.2.6         System #2 In Defrost – Green.

                         4.2.7         System Alarm – Red.

                         4.2.8         Refrigerant Leak Alarm – Red.

            4.3         Audio Alarm.

                         4.3.1           Piezo-Electric Buzzer.

                         4.3.2           90dba at 3ft.

                         4.3.3           Indicates alarm condition.

5         Operational

            5.1         Temperature Control

                         5.1.1         Operate two independent cooling systems with one Control.

                         5.1.2         Controller shall OPEN LLS when temperature is above the Temperature Control Set point plus the
                                          Temperature Control Differential.

                         5.1.3         Controller shall CLOSE LLS when temperature is below the Temperature Control Setpoint.

            5.2         Defrost Control

                         5.2.1         Operate two independent defrost systems with one Control.

                         5.2.2         The sequence of Defrost is Pump Down Cycle, Heater On Cycle, Drip Cycle, and Fan On delay.

            5.3         Programmable Settings, two systems.

                         5.3.1         Temperature Setpoint (-45°F - 110°F).

                         5.3.2         Temperature Differential (0.5°F - 5.0°F).

                         5.3.3         High Temperature Alarm (-45°F - 110°F).

                         5.3.4         High Temperature Alarm Delay (2 - 120 minutes).

                         5.3.5         Low Temperature Alarm (-45°F - 110°F).

                         5.3.6         Low Temperature Alarm Delay (2 - 120 minutes).

                         5.3.7         Number of defrosts per day (0 - 6).

                         5.3.8         Adjustable pump down cycle (0- 240 minutes).

                         5.3.9         Adjustable defrost time (0 - 240 minutes).

                         5.3.10       Adjustable drip cycle (0 - 240 minutes).

                         5.3.11       Adjustable fan off cycle (0 - 240 minutes).

                         5.3.12       Refrigerant Leak Alarm Setpoint (20 - 999 PPM).

                         5.3.13       Refrigerant Leak Alarm delay (1 - 120 minutes)

            5.4     Sensor Calibration Menu.

                         5.4.1         Calibrate each Sensor within ±10°F of the raw reading.

                         5.4.2         Calibrate refrigeration leak sensor.

            5.5     Fan off and liquid valve closed when door opened.

                         5.5.1         User selectable option. If enabled, the fan is turned off and liquid valve is closed when door is opened.
                                          Minimum fan off time is one minute. If disabled, the door opening does not affect the operation of the fan and
                                          the liquid valve.

            5.6         Relay Output On/Off Testing Menu.

            5.7         Alarm Conditions.

                         5.7.1         High Temperature longer than the high temperature alarm delay - Activates Alarm Relay, Buzzer ON, LCD
                                          Displays Alarm Message and Output Temperature, Auto Alarm Reset.

                         5.7.2         Low Temperature longer than the low temperature alarm delay - Activates Alarm Relay, Buzzer ON, LCD
                                          Displays Alarm Message and Output Temperature, Manual Alarm Reset only.

                         5.7.3         High Temperature on Termination Sensor is equals to or greater than the termination set point for more than
                                          60 minutes, or snap-on thermo disc is closed for more than 60 minutes - Buzzer ON, LCD Displays Alarm
                                          Message and Output Temperature, Manual Alarm Reset only.


 

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Send comments on this web site to bmil@bmil.com. Last revised: January 21, 2010