BMIL International

All new panels may look similar when new. The true measure of a panel's quality is it performance over the years. It is no accident that Bally Walk-ins and Refrigerated Warehouses supplied in the early 1960's are still in use today!

caulked-joint.jpg (33186 bytes)

  • Note substantial Caulking of panel joint. This joint has to be maintained over its lifetime with re-caulking done often as panel joint deteriorates over time. Panel begins to absorb moisture reducing it insulating efficiency. In freezers, the moisture will freezer further expanding joint and may cause de-lamination and other problems.

capping_joint.jpg (36110 bytes)capping-deterioration.jpg (36123 bytes)

  • Note where ceiling joint is beginning to come apart. Ceiling panels were secured to the wall panels with capping on the exterior and angle on the interior. Gaps in the joint are injected with foam or heavily caulked. Condensation of moisture can occur at these locations o even icing on freezer applications.

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  • This is a typical sight that many think is normal. Condensation and icing around the coil area. This will occur if the coil is located near a door way where humid air will enter every time the door is opened. In this case, the doors are opposite the coil location. Close up details follow below.

condensation.jpg (69881 bytes)
prp_icing.jpg (60469 bytes)

  • The source of this humidity is through the joints in addition to through the doors.
  • Note how moisture collects in a liquid state near the coil.
  • But is frozen in the far corner next to the two pressure relief ports.
  • This is evidence of very poor insulating performance of the panel and poor joint seal.
  • You can see where moisture entered the ceiling to ceiling joints and ceiling to wall joints and froze.
  • The two pressure relief ports do not look operable which only makes the problem worse. Any negative pressure inside the room as the temperature lowers (after a defrost cycle or after door has been closed) will actually pull the moisture through the joint into the room.
  • Bally solves these problems with:
    A superior insulating panel;
    The tightest joints in the industry;
    The most advanced pressure relief port (designed and manufactured by Bally).

icing.jpg (29212 bytes)

  • This much icing indicates a serious moisture/vapor leak, which is wasting a considerable amount of energy. The biggest cost of running a cold-store is the cost of energy. Energy saved is pocketed as additional profit.

Do not gamble your future profits on anything less than a Bally

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Send comments on this web site to bmil@bmil.com. Last revised: November 20, 2011